Module mounting and check

Product description

Requirements

• Mounting, adjustment and check of LCD modules for texts;
• Mounting and simultaneous check of two different modules;
• 150 versions of modules with short modification time;
• Random protection of modules, in a mix of components, as well as with free replacement;
• Manual preliminary mounting of the cap for the LCD, display module, conductible rubber, back light with LED and safety support;
• Test in circuit, quartz adjustment, final mounting, thermal labelling of IO components, label with errors text for labelling the NIO components;
• Cycle duration per module: 16 sec.
• Production statistics (recording the quantities and time, recording NIO and IO components, monitoring idle time and residual quantities;
• Permanent check of the validation;
• Automatic and manual operation;

Solution

• Transfer system for component supports with by-pass connection system;
• Two workstations for manual activity ergonomically structured for the preliminary mounting of the modules and the take-over of the finished LCD modules;
• Two insertions on components support for reducing the mounting processes;
• Possibility for simple, yet extremely flexible configuration of the specific check plans, through the touch screen;
• Components support provided with transponder;
• Double nails bed adaptor, with quick change, in stations;
• Two preliminary pressing stations for pre-tensioning the preliminary mounted module, with two locking units for the components support;
• Intermediary check cell carried out as a double check station with Marconi – Incircuit testing system;
• Quartz adjustment cell carried out also as a double nails bed adaptor;
• Quartz adjustment by Labview software;
• Triple thermal soldering cell for the final mounting of the LCD modules;
• Thermal labelling unit for IO components by heated stamping press, with quick change and additional unlocking of the component to be processed;
• A labels printer for each manual operation station for printing the NIO labels with error and production date text;
• Central PLC Siemens control with Profibus interface;
• 2 channels security equipment, with protection door monitoring and loc;
• Decentralized EA Phönix system with Profibus coupling device;
• Machine programming with Siemens STEP7 and, simultaneously, evaluation of the measurement results and view on the screen as tables or, optionally, as a diagram presentation;
• Network connection through LAN for operation data recording;
• Calibration possibility by Master;