Completely automatic take-over and production of injection moulded components
Product description
Requirements
- After the injection moulding process, the components to be processed must be taken out of the injection moulding instrument and allocated to another production process;
- Take out pairs of components from the injection moulding instrument;
- Mount the sealing ring;
- Separation of the conducting tracks;
- 100% check of the injection moulded components;
- Checking the insulation resistance;
- Checking the transit resistance of all conducting tracks;
- Checking the oscillating circuits of the contact pins;
- Checking the fittings and the contact areas with images processing system;
- Labelling the tested samples with I.O result
- Cleaning the components to be processed;
- Packing the injection moulded components;
- Cycle duration: 13 sec.;
- Handling and error analysis for NIO components;
- Start, discharge, adjustment, automatic operation, idle running, retouching and manual operation
Solution
- Completely automated robot cell with double suction cup gripper;
- Sealing ring mounting station with vibration sorting transport, image taking system for checking the tightness, discharge station for NIO fittings and Pick&Place unit with suction cup gripper;
- Punch with the instrument on the separation of the tracks with circuits;
- Testing station with 100% checking by Adaptronic compact testing machine.
- AOI with image caption system to check the contact areas;
- Insertion pin for checking the oscillating circuit;
- i.O pneumatic labelling unit;
- Cleaning station with ionizing air including aspiration;
- Portal with double suction cup arm for stacking the moulding components by i.O injection into the blister;
- Magazine for blister
- 2 channels security equipment, with protection door monitoring and lock
- The n.i.O components shall be automatically discharged by conveyor belts monitored with n.i.O sensors and n.i.O slipping systems
- Checking the n.i.O component handling by master at the beginning of the shift;
- Recording the operation data from the production process, including the detailed analysis of NIO errors with Labview;
- Siemens touch panel and PLC control with Profinet;
- Programming the machine through Siemens S7;
- HMI with WinCCflexible;